How to Process Dolomite Rock and What Is It Used for?
Dolomite is a non-metallic mineral with extremely rich reserves. It is an important calcium and magnesium resource on the earth. Dolomite rock (dolostone) is also a sedimentary carbonate rock, dominated by dolomite, but often mixed with quartz, feldspar, calcite, and clay minerals.
Dolomite has extremely important industrial value. The processed dolomite block, dolomite powder, magnesium alloy, cement, and other products are widely used in construction, steel, glass, ceramics, agriculture, etc. This blog will introduce how to process dolomite rock and its 11 practical uses.
How to process dolomite rock?
Before establishing a dolomite processing plant, Crusher is done to understand Crusher.
Process 1: Crushing and screening dolomite rock
The crushing and screening process is to obtain dolomite blocks. Dolomite blocks can be directly used as sand and gravel products in the construction industry, and can also be ground or calcined to obtain other products.
Because dolomite is brittle and has high hardness (harder than limestone), it is easy to scratch with iron, so it needs two-stage crushing by a jaw crusher and a cone crusher.
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1Coarse crushing: After mining, large dolomite rock enters Crusher for coarse crushing.
- 2Fine crushing: Then the dolomite rock enters Crusher for fine crushing. It is crushed into dolomite blocks of small particle size to achieve sufficient dissociation of the useful material of the ore.
- 3Screening: The crushed dolomite blocks enter Crusher for screening. Qualified materials are directly used as sand and gravel aggregates, or continue to be processed. However, unqualified dolomite will return to the cone crusher for further crushing.
Equipment Parameters Specifications Cheapest price Jaw crusher
Feed size: ¡Ü1,200 mm
Output size: ¡Ü350 mm
Capacity: 1-1,000 t/h
PE Jaw Crusher
PEX Jaw Crusher
$1, 000 /Set Cone crusherFeed size: ¡Ü560 mm
Output size: ¡Ü40 mm
Capacity: 1-2,200 t/h
Single-cylinder Cone Crusher: Cheap.
Cone Crusher: Most Popular.
Hydraulic Cone Crusher: Best high-end option.
$5, 000 /Set Vibrating screenFeed size: ¡Ü200 mm
Sieve layer£º2-4
Circular Vibrating Screen
High Frequency Vibrating Screen
$1, 000 /SetProcess 2: Grinding and classifying dolomite rock
The grinding process is to obtain the dolomite powder needed in the market, mainly including 200 mesh, 325 mesh, 425 mesh, and 800 mesh.
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1grinding: The crushed dolomite is transported from the bottom up to the silo by Crusher and then sent to Crusher for grinding by an electromagnetic vibrating feeder.
- 2Classifying: After grinding, the dolomite powder is classified by Crusher. Qualified dolomite powder, such as 250 mesh, can produce glass, ceramics, magnesium fertilizer, etc. 600 mesh can produce toothpaste and soap. The unqualified powder will return for regrinding.
- 3Dust collecting: Fine dolomite powder enters Crusher. The collected powder is sent to the finished product silo. The system has a 99% dust collection rate and low noise, so it is environmentally friendly.
The selection of a dolomite grinding machine is very important because it affects the quality of the powder. Ftmmachinery grinding machines have unique features.
Grinding machines Parameters Better than other competitors Raymond Mill
Feed size: ¡Ü30 mm
Output size: 120-325 mesh
Max. capacity: 176 t/h
Cheapest price: $14,600 /Set
1. Performs better. Its service life is extended by 4 times.
2. Has a screening rate of 99%.
3. Has a finer powder with a uniform texture and fewer impurities.
4. Has a much cheaper price.
Ultrafine MillFeed size: ¡Ü35 mm
Output size: 60-800 mesh
Max. capacity: 40 t/h
Cheapest price: $14,600 /Set
Remark: For conversion from millimeter to mesh, please refer to Crusher.
Process 3: Calcinating dolomite rock
The crushed dolomite is calcined in a Crusher, which is used for producing refractory materials, magnesium alloys, cement, etc.
Dolomite is calcined at 1500¡ãC to obtain magnesia-calcium raw materials, such as dolomite sand, magnesia-calcium sand, and magnesia-calcium iron sand. Then it is made into refractory materials.
Dolomite rock - Preheating - Calcining ¨C Cooling - Mixing and grinding - Briquetting - Refining magnesium - Magnesium alloy.
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1Preheating: The dolomite rock evenly enters the preheater to be preheated to above 800¡ãC.
- 2Calcinating: Choose an energy-saving Crusher to calcine the dolomite at 1250¡ãC into a higher-grade calcined white.
- 3Cooling: The high-temperature activated calcined white is cooled by Crusher to below 100¡ãC. The air is preheated to above 600¡ãC.
- 4Mixing and grinding: Put dolomite, ferrosilicon (within 20 mm), and fluorite powder into Crusher for mixed grinding. The particle size is within 100 mesh. The dust removal system is equipped.
- 5Briquetting: Press the powder into briquettes with Crusher. Another dust removal system can be equipped.
- 6Refining magnesium: Using Electrolysis or Silicothermic Reduction to extract magnesium metal.
- 7Magnesium alloy: Finally, the magnesium alloy is produced by Crusher or other methods.
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One method is to make caustic powder by calcination. Then add magnesium chloride solution or magnesium sulfate solution to make magnesium oxychloride cement with better stability.
- The other method is to calcinate it into caustic dolomite, and then processed it into magnesium hydroxide cement and magnesium oxide sulfate cement.
The key equipment of the calcination process is the Crusher. Ftmmachinery Rotary Kiln has the following unique advantages:
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Higher quality products. The kiln body adopts three heating methods of calcination, sintering, and pyrolysis. The heat distribution is uniform.
- The capacity is 180-10,000 t/h, meeting the production needs of large, medium, and small dolomite processing plants.
- Equipped with auxiliary devices such as high-efficiency heat exchangers, dust collectors, and sealing systems, it is very environmentally friendly.
- Lower selling price. The minimum selling price of each set is $1, 000.
Practical uses of dolomite products
1. Use of dolomite in steel making
2. Crushed rocks for the construction industry
The most common use for dolomite is the crushed rocks. The white dolomite stone is crushed and sized for use as a road base material, a sand and gravel aggregate in concrete and asphalt, railroad ballast, rip-rap, or fill.